China SWG10-25 Class 180 Enamelled Round Aluminium Wire

For demanding electrical applications requiring exceptional thermal endurance and substantial current-carrying capacity, large-diameter enamelled aluminum wire with diameters exceeding 3.0 mm and thermal ratings above 200°C represents the premium segment of the magnet wire market. Leading manufacturers like Zhengzhou Tasuu Windingwire Industry Co., Ltd. offer Class 200 and Class 220 enameled aluminum wire in diameters up to 6.0 mm, specifically engineered for heavy-duty transformers, generators, and high-power motors 

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zhengzhou tasuu windingwire industry co.,ltd enameled aluminium winding wire
zhengzhou tasuu windingwire industry co.,ltd enameled aluminium winding wire
zhengzhou tasuu windingwire industry co.,ltd enameled aluminium winding wire
zhengzhou tasuu windingwire industry co.,ltd enameled aluminium winding wire

Thermal Classes and Insulation Systems

Large-diameter aluminum wire is available in multiple high-temperature ratings:

  • Class 200 (Modified Polyester / Polyester-imide): Continuous operating temperature of 200°C, with heat shock resistance up to 240°C. Suitable for sealed compressors and high-temperature transformers.

  • Class 220 (Polyesterimide / Polyamide-imide): Rated for 220°C continuous operation, with excellent resistance to refrigerants, solvents, and thermal shock. Often dual-coated for superior dielectric strength and mechanical endurance .

  • Extended ratings: Some products achieve heat shock resistance up to 240°C, providing additional safety margins in extreme environments .

Applications and Equipment Compatibility

Large-diameter enameled aluminum wire is specifically designed for equipment operating under high thermal and electrical stress:

High-Power Motors

  • Washing machine motors, fan motors, and air conditioner compressors operating at elevated temperatures 

  • Anti-explosion motors requiring robust insulation integrity

  • Automotive starter motors and generators subjected to cyclic thermal loads

Power Transformers

  • Oil-immersed transformers where Class 200 insulation provides superior resistance to transformer oils

  • Dry-type transformers in industrial and commercial settings

  • Microwave oven transformers and air-conditioning motors requiring thermal stability 

Specialized Equipment

  • Generators (Class C and higher ratings) 

  • UPS power supplies and electronic transformers

  • Military and aerospace applications where reliability is critical 

Export and Global Reach

As a Zhengzhou-based manufacturer, Zhengzhou Tasuu Windingwire Industry Co., Ltd. serves a global client base across multiple continents. Products are exported to nearly 50 countries and regions, with mature export experience and internationally recognized quality certifications including ISO9001, SGS, and UL approvals .

Export Methods and Logistics

  • Sea freight is the primary shipping method, with products packed on standard plywood spools (30–150 kg per spool) and containerized for ocean transport

  • Typical shipping ports include Shanghai, Qingdao, and Ningbo

  • Standard Incoterms: FOB Shanghai, CIF, or EXW

  • Minimum order quantities typically range from 500 kg to 1,000 kg for large-diameter products

Key Export Markets

  • Asia: India, Southeast Asian countries (Vietnam, Thailand, Indonesia, Malaysia, Philippines), South Korea, Pakistan, and Middle Eastern nations

  • Europe: Germany, UK, France, Italy, Poland, Russia, and Turkey, where industrial automation and automotive sectors drive demand

  • Americas: USA, Canada, Brazil, and Mexico

  • Oceania & Africa: Australia, New Zealand, South Africa, and other developing industrial regions

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