Flat Enameled Copper Clad Aluminium Wire

Flat enameled copper-clad aluminum (CCA) wire is a high-performance magnet wire that integrates the structural advantages of flat conductors, the composite properties of copper-clad aluminum core, and the protective performance of multi-layer enamel insulation. It is widely applied in new energy motors, high-frequency transformers, precision instruments and other electrical equipment, delivering comprehensive performance far exceeding traditional round enameled wire and pure aluminum enameled wire.

The CCA conductor core combines the high conductivity of the outer copper layer and the lightweight characteristic of the inner aluminum matrix, achieving a minimum conductivity of 55% IACS at 20°C, which fully meets the current-carrying requirements of most medium and low-voltage electrical equipment. The flat rectangular structure effectively suppresses the skin effect under high-frequency working conditions, making the current distribution on the conductor cross-section more uniform, and reducing the additional AC loss by more than 15% compared with round enameled wire of the same cross-sectional area. The stable copper layer on the surface also avoids the oxidation problem that easily occurs on pure aluminum con

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Flat enameled cca wire has excellent tensile strength and elongation, with the elongation rate reaching over 20% after special annealing treatment, which effectively prevents conductor breakage during high-speed winding. Its unique flat structure gives it superior springback resistance, and the automatic springback angle after bending is far smaller than that of round wire, making it easier to form compact and neat coils. The enameled insulation layer has strong adhesion and friction resistance: after repeated 180° bending and friction tests, the paint film does not crack or fall off, which can withstand the mechanical extrusion and vibration impact during the operation of electrical equipment.

Flat enameled cca wire supports multiple temperature resistance grades ranging from 130°C (B class) to 240°C (HC class), and customized grades up to 260°C can be provided for special high-temperature scenarios. The flat conductor structure greatly expands the contact area between the wire and the heat dissipation medium, making the heat conduction path inside the coil shorter and the heat dissipation efficiency more than 30% higher than that of round wire, which effectively reduces the hotspot temperature rise of electrical equipment under continuous load. The dense multi-layer enamel insulation has high dielectric strength, low dielectric loss, and partial discharge resistance, which can maintain stable insulation performance for a long time under the impact of inverter pulse voltage, greatly extending the service life of the winding.

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